Apprentice Plate Welder

Type: Apprentice
Location: Northallerton (DL6 2NA)

Work

Most of your apprenticeship is spent working. You’ll learn on the job by getting hands-on experience.

What you’ll do at work

Primary Job Duties

  • Understanding the workings of a MIG/MAG welding set up and set up ready to weld.
  • Performing inspection on equipment prior to use.
  • Understanding welding principles for various welding processes, such as MAG 135 and MAG 136, and hold the relevant welding qualifications.
  • If required, have knowledge of submerged arc welding.
  • Capable of welding in all positions other than vertical down.
  • Can understand and work to WPS and method statements.
  • Booking out the relevant welding consumable for the WPS been worked to, and ensuring part reels are returned to Stores.
  • Inspect joint prior to welding to ensure free from contamination, in addition to ensure root gaps are within the WPS range and employ any ceramic backing where required. Any concerns are to be reported to the Welding Inspector.
  • Pre-heat prior to welding and ensure correct temperature before beginning.
  • Monitor interpass temperature during welding.
  • Leave welds to an acceptable standard.
  • Ensure welder ID and dates of welding are written on the job for traceability.
  • Responsible for cable management and housekeeping.
  • Follow health and safety protocol.
  • Use fume extraction equipment as per legislation. 

Job Knowledge

Understanding the basics of materials to be welded.

Where you’ll work

Allerton House
Thurston Road
Northallerton
DL6 2NA

Training

Apprenticeships include time away from working for specialist training. You’ll study to gain professional knowledge and skills.

College or training organisation

MIDDLESBROUGH COLLEGE

Your training course

Plate welder (level 3)


Understanding apprenticeship levels (opens in new tab)

What you’ll learn


Course contents

  • Work safely at all times, comply with health, safety and environmental legislation, regulations and organisational requirements.
  • Can obtain, check and use appropriate documentation (such as job instructions, drawings, quality control documentation).
  • Plan and prepare welding activities before commencing the work.
  • Obtain, position and assemble welding equipment and associated safety protection needed for activity.
  • Prepare, check and protect materials and work areas ready for welding.
  • Inspect assembly to be welded and undertake remedial work to comply with specification, or implement quality steps if rejected.
  • Receive, inspect, condition and maintain consumables.
  • Set, test and monitor key welding parameters as detailed within the Welding Procedure Specification.
  • Deal promptly and effectively with problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel.
  • Use manual processes and equipment to remove material (powered and non‐powered).
  • Achieves a quality of work to meet international standards e.g. ISO5817, ISO9606, ASME IX, AWS D1.1 for dimensional, surface inspection (e.g. Visual, Magnetic Particle, Dye Penetrant) and volumetric inspection (e.g. Radiography, Ultrasonic inspection).
  • Complete progressive and final checks on the weld prior to release for formal inspection and report into the production control system at the appropriate stages of the work activity.
  • Restore the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location.
  • Produce welds in plate and/or structural components using two welding processes from TIG, PAW, MMA, MIG/MAG, FCAW.
  • Produce welds in plate and/or structural components using two materials from Carbon Steel, Low Alloy Steel, High Alloy Ferritic/Martensitic Steel, Austenitic Stainless Steel, Nickel & Nickel Alloys, Aluminium & Aluminium alloys, Titanium & Titanium Alloys, Copper & Copper Alloys.
  • Produce welds in plate and/or structural components covering three plate welding positions which must include Vertical (either upward or downward progression) and overhead.
  • Produce plate welds in 3 main joint configurations (Single or Double Sided Butt, Single or Double Sided T‐Butt & Fillet)
  • Work safely at all times, comply with health, safety and environmental legislation, regulations and organisational requirements.
  • Can obtain, check and use appropriate documentation (such as job instructions, drawings, quality control documentation).
  • Plan and prepare welding activities before commencing the work.
  • Obtain, position and assemble welding equipment and associated safety protection needed for activity.
  • Prepare, check and protect materials and work areas ready for welding.
  • Inspect assembly to be welded and undertake remedial work to comply with specification, or implement quality steps if rejected.
  • Receive, inspect, condition and maintain consumables.
  • Set, test and monitor key welding parameters as detailed within the Welding Procedure Specification.
  • Deal promptly and effectively with problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel.
  • Use manual processes and equipment to remove material (powered and non‐powered).
  • Achieves a quality of work to meet international standards e.g. ISO5817, ISO9606, ASME IX, AWS D1.1 for dimensional, surface inspection (e.g. Visual, Magnetic Particle, Dye Penetrant) and volumetric inspection (e.g. Radiography, Ultrasonic inspection).
  • Complete progressive and final checks on the weld prior to release for formal inspection and report into the production control system at the appropriate stages of the work activity.
  • Restore the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location.
  • Produce welds in plate and/or structural components using two welding processes from TIG, PAW, MMA, MIG/MAG, FCAW.
  • Produce welds in plate and/or structural components using two materials from Carbon Steel, Low Alloy Steel, High Alloy Ferritic/Martensitic Steel, Austenitic Stainless Steel, Nickel & Nickel Alloys, Aluminium & Aluminium alloys, Titanium & Titanium Alloys, Copper & Copper Alloys.
  • Produce welds in plate and/or structural components covering three plate welding positions which must include Vertical (either upward or downward progression) and overhead.
  • Produce plate welds in 3 main joint configurations (Single or Double Sided Butt, Single or Double Sided T‐Butt & Fillet)

Your training plan

This training plan has not been finalised. Check with this employer if you’ll need to travel to a
college or
training
location for this apprenticeship.

Requirements

Essential qualifications

GCSE in:

Maths & English (grade 4 or above)

Let the company know about other relevant qualifications and industry experience you have. They can
adjust the apprenticeship to reflect what you already know.

Skills

  • Communication skills
  • Attention to detail
  • Organisation skills
  • Problem solving skills
  • Logical
  • Team working
  • Basic Welding Knowledge

About this company

Allerton Steel Ltd are specialists in structural and mechanical fabrication We occupy a modern workshop and office facility with over 6,950 sq m (75,000 sq ft) capacity. The workshop offers a lift capacity up to 60 tonnes and are equipped with modern plant and machinery including semi-automatic welding, CNC operated profile, saw, drilling and milling machines.

https://www.allertonsteel.co.uk/ (opens in new tab)

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